Key Takeaways -

  • Build a DIY parcel drop box to keep packages safe from theft and weather.
  • Choose durable, weather-resistant materials like lumber, plywood, HPL sheets, or pallets.
  • Follow step-by-step instructions for cutting, assembling, and finishing the box.
  • Ensure your delivery person has a secure, designated spot for deliveries.

Packages left on your porch can be stolen by porch pirates or damaged by weather. Building a DIY parcel drop box is a great way to keep your deliveries safe and dry. With the right design and materials, you can create a drop box that fits your space and looks good.

We will show you how to build a DIY parcel drop box step-by-step. You'll learn what materials to use, how to put it together, and how to add the final touches. We'll also give you tips for customising your box to meet your needs.

Keep reading to find out how to make a reliable and stylish parcel drop box. With basic tools and materials, you can protect your packages and enhance your home's security.

How To Build a DIY Parcel Drop Box

Materials and Tools Needed

Materials You Will Need

Here are the materials you'll need to build your DIY parcel box:

  • Lumber and plywood: Essential for building the main structure of your parcel drop box. Use durable, weather-resistant wood.
  • HPL sheets: High-pressure laminate sheets are sturdy and moisture-resistant, perfect for outdoor use.
  • Pallets: Pallet wood is an affordable, recycled option for constructing your dropbox.
  • Screws, nails, hinges, and locks: Necessary for assembly and securing the box.
  • Paint or stain (optional): For finishing and protecting the wood.
  • Galvanised corrugated tin: Used for weatherproofing the lid.
  • Small link chain: Helps secure the lid.
  • Wood glue: Provides extra strength in the joints.

Tools You Will Need

Grab these from your tool shed to start building your DIY delivery box:

  • Saw (hand saw or power saw): For cutting lumber and plywood to size.
  • Drill and drill bits: Essential for making holes and driving screws.
  • Screwdriver: Used for assembling the box.
  • Measuring tape: To ensure accurate measurements.
  • Sandpaper or router (for finishing): For smoothing rough edges.
  • Paintbrush (if painting): Needed if you decide to paint or stain your box.
  • Crowbar or reciprocating saw: Useful for disassembling pallets.
  • Pneumatic nail gun (optional): For quicker assembly of the box.

Designing the Package Drop Box

Choosing the right location for your package delivery box is crucial. Pick a spot near your front door or gate that is easily accessible for delivery drivers but not too visible from the street for security.

  • Measure the available space to ensure your drop box fits perfectly. Use a measuring tape to get accurate dimensions of the height, width, and depth of the area.
  • Based on your measurements, determine the dimensions of your drop box. Make sure it’s large enough to hold various package sizes without being overly bulky for your chosen spot.
  • Consider the typical sizes of packages you receive. Your drop box should accommodate small envelopes as well as larger boxes to ensure all deliveries can be securely stored.

Building with Lumber and Plywood

Building with Lumber and Plywood

Follow these steps to construct a durable and functional parcel drop box using lumber and plywood:

  1. Cut Lumber and Plywood: Measure and cut your lumber and plywood according to your design. Use specific dimensions for a standard size box or adjust for custom sizes.
  2. Assemble the Box Frame: Construct the frame using 2x2 lumber for the uprights and sides. Assemble the frame with screws for stability.
  3. Add Doors and Dividers: Install the door dividers and middle section. Position and secure the dividers, then build and install the internal slide shelf.
  4. Attach Plywood Sides and Top: Secure the sides and top by aligning and screwing the plywood pieces to the frame.
  5. Install Doors and Locking Mechanism: Mount the upper and lower doors using cabinet hinges for the upper door and a continuous hinge for the lower door. Install locks to secure the box, choosing from hasp and padlock, keyed lock, or magnetic lock options.
  6. Finishing Touches: Attach the back and bottom mounting plates. Secure the box to wood or concrete. Paint or stain the box to match your decor, and add a sign for delivery drivers.

Building with HPL

Here are the steps to build a sturdy and moisture-resistant parcel drop box using High-Pressure Laminate (HPL) sheets:

  1. Cutting HPL Sheets: Measure and cut the HPL sheets according to your design. Use specific dimensions for a standard-size box or adjust as needed.
  2. Construct the Frame: Use timber beams to build the frame. Assemble the lower and upper framework to provide a solid structure for your box.
  3. Attach HPL Sheets: Mark and drill holes in the HPL sheets. Secure the sheets to the frame using HPL screws for a strong and durable finish.
  4. Fix Hinges and Locking System: Install hinges for the top panel to allow easy access. Secure the locking system to keep your parcels safe.
  5. Finishing and Optional Additions: Smooth the edges with sandpaper to prevent since HPL might still be a bit rough. Optionally, add swivel castors for mobility and paint or seal the box for additional protection and aesthetic appeal.

Building with Pallets

Materials Needed

Building with Pallets

To build your DIY parcel drop box with pallets, you will need the following materials:

  • 4 pallets
  • Galvanised corrugated tin
  • Metal hinges
  • Screws or nails
  • Small link chain
  • Crowbar or reciprocating saw
  • Pneumatic nail gun (optional)
  • Paint (optional)
  • Lock latch (optional)
  • Lock (optional)

Step-by-Step Guide

Follow these steps to build your DIY parcel drop box using pallets:

  1. Prepare the Foundation: Measure and cut a frame from scrap wood to create the footprint of the drop box. Level the ground and place the frame, filling it with gravel. Pour concrete into the frame and let it cure for 48 hours. Remove the frame to expose the concrete foundation.
  2. Construct the Frame: Using pallet wood for the frame and sides, measure and cut the wood to size for the main box structure. Angle the top edge of the two main vertical pieces. Include an opening in the front for a door. Assemble the frame using wood glue and screws, planing off any excess wood.
  3. Add the Door and Lid: Build a rear access door the same size as the front opening and attach the door using hinges. Construct the lid from boards, using pocket holes and wood glue for assembly. Add a piece of galvanised corrugated tin to the lid for weather protection and install the lid with hinges.
  4. Finishing Touches: Add a lock latch and lock for added security if desired. Attach a small chain or latch to secure the lid. Consider adding decorative elements like paint or plants to match your home's style (1).

Frequently Asked Questions

What Should I Do If the Delivery Guys Don't Close the Box Properly?

If delivery personnel don't close your parcel drop box properly, consider adding a clear sign with instructions on how to secure it. You can also install a self-closing hinge to ensure the lid closes automatically.

Communicating directly with your delivery service about your preferences can also help improve compliance.

Can I Use Marine Ply Instead Of HPL For My Parcel Drop Box?

Yes, you can use marine ply instead of HPL for your parcel drop box. Marine ply is durable and water-resistant, making it suitable for outdoor use. However, it may require more maintenance and sealing compared to HPL, which is naturally more resistant to moisture and wear.

Conclusion

DIY Parcel Drop Box

Building a DIY parcel drop box is a practical solution to keep your packages safe from theft and weather damage. You can create a secure and durable drop box by following the steps outlined in this guide and using the right materials.

This ensures that your delivery person has a designated place to leave packages, giving you peace of mind knowing your deliveries are protected. Enjoy the satisfaction of a functional and attractive addition to your home.

Sources -

  1. https://www.countyroad407.com/parcel-box-made-from-pallets/

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